Laser Cutting Machine for Carpet, Mat and Rug

Model: JYCCJG-210300LD

GoldenLaser - CO2 Laser Cutting Machine

High performance Gear and Rack Driven CO2 Flatbed Laser Cutting System for textiles processing features high speed, high precision and highly automated.

The gear & rack driven laser machine is upgraded from the basic belt driven version. The basic belt driven system has its limitation when running with high power laser tube, whereas the gear & rack driven version is strong enough to undertake the high power laser tube. The CO2 laser cutting machine can be equipped with high power laser tube up to 1,000W and flying optics to perform with super high acceleration speed and cutting speed.

Carpet laser cutting machine for non-woven, polypropylene fiber, blended fabric, leatherette and more carpets cutting. Conveyor working table with the auto feeding, fast and continuous cutting. Servo motor driving. High efficiency and good processing effect. Optional smart nesting software can do fast and material-saving nesting on the graphics to be cut. Various large format working areas optional.

FEATURES AT A GLANCE

The CO2 flatbed laser cutter is designed for wide textile rolls and soft materials automatically and continuously cutting. Driven by gear and rack with servo motor control, the laser cutting machine offers high precision and cut quality at the highest cutting speed and acceleration. The laser cutter machine is available with a laser power from 150 watt to 1000 watt. The large format cutting table can be applied to most of the typical fabric rolls.

With the option of the auto-feeder, roll materials are fed to the cutting table directly and cut continuously. The machine is with vacuum suction underneath the conveyor working table, which ensures the materials to be flat on the table. Different vision systems can be equipped with this laser machine for diversified application such as dye sublimation printed textile cutting. Mark pen or ink-jet print head option is available to make marks for sewing or other purpose.

Laser Cutting Machine Features

High precision grade gear and rack driving system. With high-powered CO2 laser tube, cutting speed is up to 1200mm/s, acceleration is up to 8,000mm/s2, and can maintain long-term stability.

Japanese Yaskawa servo motor
- Ensure maximum precision, reliability, and performance.

Vacuum conveyor working table
- The machine feeds the material automatically in a continuous cycle in synchronism with the conveyor bed eliminating downtime completely to achieve the maximum productivity possible.
In addition, it has the function of negative pressure adsorption to ensure the flatness of the fabric during laser cutting.

Working areas can be customized
- 1600mm×3000mm (63”×118”), 2300mm×2300mm (90.5 inch×90.5 inch), 2500mm×3000mm (98.4in×118in), 3000mm×3000mm (118in×118in), Or optional. The largest working area is up to 3200mm×12000mm (126in×472.4in).

Options

Optional extras simplify the processing production and increase the possibilities

1. Safety Protective Cover
Making the processing safer and reducing fume and dust that may be generated during processing. It is available with Full Enclosed option to meet class 1 laser product safety protection.

2. Auto Feeder
It is a feeding unit which runs synchronous with the laser cutter. the feeder will transfer the roll materials to the cutting table after you put the rolls on the feeder. You can set the different feeding speeds according to the main machine speed. The feeder has the sensor to ensure accurate positioning of the material. The feeder can be equipped with different shaft diameters for different rolls. The different pneumatic roller will be used for the textiles with different tension, thickness... This unit helps you to realize a completely automated cutting process.

3. Optical Recognition System (CCD Camera)
The vision system is an important option when you want to cut the contours. No matter for printing contour or embroidery contour, you will need this device to read the contour or special data for positioning and cutting. Contour scanning and marks scanning are suitable for different application. We offer different vision options for different applications.

4. Marking Modules
1) Mark pen
For most of the laser cutting pieces, especially for textiles, it has to be sewn after cutting. You can use the mark pen to make the marks on the cutting piece to help the workers for easy sewing. You can also use the mark pen to make some special marks on the cutting piece such as the serial number of the product, the size of the product, the manufacture date of the product and etc...You can choose different color mark pens according to the color of your materials.

2) Ink-jet printing
Comparing with the “mark pen” the ink-jet printing technology is a non-touch process, so it can be used for many more different types of materials. And there are different inks for an option such as volatile ink and non-volatile ink, so you can use it in different industries.

5. Red Dot Pointer
Laser Beam Tracing System. The red dot pointer helps as a reference to check where the laser beam will land on to your material by tracing a simulation of your design without activating the laser. As well as your starting point.

6. Automatic Sorting System
Increased level of automation during the unloading and sorting process also accelerates your subsequent manufacturing processes.

Precise carpet cutting with laser cutter

The cutting of industrial carpets and commercial carpets is another major application of CO2 lasers.

In many cases, synthetic carpet is cut with little or no charring, and heat generated by the laser acts to seal edges to prevent fraying.

Other applications

Many specialized carpet installations in motor coaches, aircraft, and other small square-footage applications benefit from the precision and convenience of having the carpet precut on a large-area flatbed laser cutting system.

Using a CAD file of the floor plan, the laser cutter can follow the outline of walls, appliances, and cabinetry - even making cutouts for table support posts and seat mounting rails as required.

Application

Applicable Materials

Polyester, nylon, nonwoven and woven fabrics, synthetic fibers, PES, polypropylene (PP), polyamide (PA), glass fiber (glass fibre, fiberglass, fibreglass), Kevlar, aramid, spacer fabrics,3D mesh, filter materials, PTFE, paper, foam, cotton, felt, silk, fleece plastic, viscose, velcro, felts, knitted fabrics, etc.

Applicable Industries

1. Clothing Textiles: fabrics and technical textiles for clothing applications.

2. Home Textiles: carpets, mattress, sofas, armchairs, curtains, cushions, pillows, floor and wall coverings, textile wallpaper,
etc.

3. Industrial Textiles: filtration, air dispersion ducts, sandpaper, etc.

4. Textiles used in automotive and aerospace: upholstery interiors, aircraft carpets, cat mats, car seats, seat covers,
sunshades, seat belts, airbags, etc.

5. Outdoors and Sports textiles: sports equipment, flying and sailing sports, canvas covers, marquee tents, parachutes,
paragliding, kitesurf, boats (inflatable), air balloons, etc.

6. Protective textiles: insulation materials, bulletproof vests, etc.

Textiles Laser Cutting Samples

Images Vídeos Model and specifications

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Technical Parameter

Laser type	CO2 DC glass laser 150W / 300W
Laser type	CO2 RF metal laser 150W / 300W / 600W
Cutting area	2100×3000mm
Working table	Conveyor working table
Working speed	Adjustable
Positioning accuracy	±0.1mm
Motion system	Offline mode servo motor control system, 5 inch LCD screen
Cooling system	Constant temperature water chiller
Power supply	AC220V ± 5% 50Hz/60Hz
Format supported	AI, BMP, PLT, DXF, DST etc.
Standard collocation	1 set of 550W top exhaust suction machine, 2 sets of 3000W bottom exhaust suction machines, mini air compressor
Optional collocation	Auto-feeding system, red light positioning
* Note: As products are constantly updated, please contact us for the latest specifications. *